Harrington-hoists-and-cranes HPC 500 End Truck User Manual

HPC500 Series Top Running and Underhung End Trucks ½ Ton, 1 Ton, and 2 Ton Capacity Code and Serial No. EFFECTIVE: May 2, 2

10 UNDERHUNGTOP RUNNINGBUMPERWHEELFRAMEENDBRACKET BSWEEPENDBRACKET ABUMPERENDBRACKET BWHEELFRAMESWEEPENDBRACKET A Figure 2-3 Part Names – End Truck

11 3.0 Pre - operational Procedures 3.1 Runway 3.1.1  Crane systems must be intalled on runways that are properly designed, fabricated, inst

12 Table 3-1 Bridge Beams for a MANUAL or ELECTRIC HOIST on an HPC500 Crane  Important information about this table: Includes 15% Allowance

13 722BEAM FLANGE HOLES(from Fig. 3-1)SPAN7 Figure 3-3 Bridge Beam Web Holes – TOP RUNNING 3.2.5 End Stop Installation – This step covers the in

14 3.3 End Trucks 3.3.1  Read through all steps completely before proceeding with installation. 3.3.2  All operations associated with t

15 WHEELASSEMBLYFLAT WASHER(HPC 505 ONLY)FRAME*FLAT WASHERLOCKWASHERHEX NUT*NOTE: DROPSTOP NOTSHOWN FORCLARITY. Figure 3-6 Wheel Assembly Installati

16 END BRACKETFRAMERUNWAY BEAMAPPROX.316APPROX.316UNDERHUNGH Figure 3-8 Verify “H” Dimension HEX-HEADCAPSCREWFLATWASHERHEX NUTFLATWASHERHEX N

17 - Ensure that the “H” dimension is correct as determined in step 3.3.5 above, and tighten the fasteners by applying 75 ft-lb of torque.  Top Run

18 90°90°ENDTRUCKBRIDGEBEAM Figure 3-11 Crane Squareness 3.4 Pre-operational Checks and Trial Operation 3.4.1 Record the end trucks’ Code and Ser

19 4.0 Operation 4.1 Introduction Specific operation instructions are not provided herein because the HPC500 series end trucks are used in systems n

2 Table of Contents Section Page Number 1.0 Important Information and Warnings………………………………………………….………………….4 1.1

20 5.0 Inspection 5.1 General 5.1.1 The inspection instructions herein are limited to the HPC500 Series End Trucks and Harrington-designed HPC500 C

21  Severe service - quarterly  Special or Infrequent Service – as recommended by a Qualified Person 5.3 Frequent Inspection 5.3.1 Use the follo

22 5.5 Occasionally Used End Trucks and Cranes 5.5.1 End Trucks and cranes that are used infrequently shall be inspected as follows prior to placin

23 Table 5-2 Inspections Methods and CriteriaComponent Item Method Criteria Corrective Action Runway Fasteners Check tightness Measure torque Fast

24 Table 5-3 Wheel Tread Diameter End Truck Code Standard Value (in) Min. Value for Replacement (in) HPC505 3.12 2.97 HPC510 4.00 3.81 HPC520 4.8

25 6.0 Lubrication 6.1 HPC500 End Trucks 6.1.1 There are no lubrication requirements for the HPC500 Series End Trucks for the following reasons. 

26 7.0 Maintenance and Handling 7.1 General 7.1.1 The HPC500 Series End Truck is designed to be MAINTENANCE-FREE. If a hoist/trolley (or some other

27 8.0 Troubleshooting Use Table 8-1, “Troubleshooting Guide” below to troubleshoot any problems you may encounter with the HPC500 Series End Truck o

28 9.0 Warranty Warranty explanation and terms. All products sold by Harrington Hoists, Inc. are warranted to be free from defects in material and

29 10.0 Parts List When ordering Parts, please provide the Code number located on the end truck nameplate (see Figure 10-1 below). Reminder: Per Se

3 6.0 Lubrication……………………………………………………………………….……..…..…...……25 6.1 HPC500 End Trucks 6.2 Other Equipment 7.0 Maintenance & Handling………………………………

30 Table 10-1 Parts List for HPC500 Series End Trucks Figure Number Qty/Pr HPC505 HPC510 HPC520 PART NAME 1 4 52391 52390 62674 Frame Assembly 2 2 6

31 NOTES

www.harringtonhoists.com Harrington Hoists, Inc. Harrington Hoists - Western Division 401 West End Avenue 23

4 1.0 Important Information and Warnings 1.1 Terms and Summary This manual provides important information for personnel involved with the installati

5  Equipment described herein is not designed for and MUST NOT be used for lifting, supporting, or transporting people, or for lifting or suppo

6 1.2 Conformance Statement In order to meet requirements of the Crane Manufacturers Association of America (CMAA), the National Electric Code (NEC)

7 2.0 Technical Information 2.1 Specifications 2.1.1 Product Codes (a) HPC505 up to ½ Ton capacity (b) HPC510 up to 1 Ton capacity (c) HPC520 u

8 Underhung Top Running Figure 2-1 HPC500 End Truck Dimensions (refer to Table 2-1)

9 2.2 Part Names END TRUCKBRIDGE BEAMBRIDGE BEAMEND TRUCKBRACEBRACETOP RUNNINGUNDERHUNGRUNWAY RAILRUNWAY BEAM Figure 2-2 Part Names – Crane System