Harrington-hoists-and-cranes Series 3 End Truck User Manual

END TRUCKS Top Running & Underhung SERIES 3 1 Ton through 10 Ton Capacity Model and Serial Number EFFECTIVE: March 18, 2

Underhung Motorized End Trucks (Refer to Fig. 2-1) Max. Cap. (Tons) Max. Span (ft) End Truck Model # Wheel Dia. (in) Flange Range Std.

Max-E-Lift Underhung Geared End Trucks (Refer to Fig. 2-1) Max. Cap. (Tons) Max. Span (ft) End Truck Model # Wheel Diameter (in) Flange Range Std

Max-E-Lift Underhung Motorized End Trucks (Refer to Fig. 2-1) Max. Cap. (Tons) Max. Span (ft) End Truck Model # Whl. Dia. (in) Flang

2.2 Specifications for Top Running End Trucks B DAEEXYHarrington Hoists, Inc.XFAAU Figure 2-2 Top Running End Truck Dimensions Top Running Push (M

Top Running Geared End Trucks (Refer to Fig. 2-2) Max. Cap. (Tons) Max. Span (ft) End Truck Model # Wheel Diameter (in) Suggested Min. Runway Rail (

Top Running Motorized End Trucks (Refer to Fig. 2-2) Max. Cap. (Tons) Max. Span (ft) End Truck Model # Wheel Diameter (in) Sug. Min. Ru

Top Running Motorized End Truck - Gear Motors End Truck Model # Travel Speed (FPM) Motor Power (Hp) Ea. of Two Current (AMPS) Ea. of Two Tra

Max-E-Lift Top Running Motorized End Trucks (Refer to Fig. 2-2) Max. Cap. (Tons) Max. Span (ft) End Truck Model # Wheel Diameter (in) Su

2.3 Component Names RUNWAY BEAMBRACESSTOPDROPSPANGUIDE WIREBRIDGE BEAMMOTORMOTORBRIDGE CONTROL BOXTYPICAL CRANE SYSTEM WITH UNDERHUNG MOTORIZED END

BRIDGE CONTROL BOXGUIDE WIREMOTORBRACESBRIDGE BEAMEND TRUCKFSPANTYPICAL CRANE SYSTEM WITH TOP RUNNING MOTORIZED END TRUCKGUIDE ROLLERSBUMPERTROLLEY S

INSTALLATION, OPERATION, MAINTENANCE AND PARTS MANUAL FOR SERIES 3 END TRUCKS Series 3 Top Running and Underhung End Trucks Thank you for selectin

2.4 Bridge Crane Design Requirements - For proper selection of end trucks to meet your particular needs, refer to the Harrington brochure “Choosing

2.4.2 End Trucks a) Determining Dimensions (1) Underhung - Select the proper runway I-beam from Table 2-2. Be sure runway has enough strength to

 Improper design or fabrication of crane bridge beam assemblies could result in death or serious injury, and property damage. a) Determinin

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3.0 Assembly, Installation and Trial Operation  Installing a crane system on runways supported by inadequate supporting structure could res

RUNWAY BEAMBRI DGE BEAMTEMP SUPPORT Figure 3-2 3.1.3 Install the remaining frames on the crane bridge and install the end brackets on both ends of t

ABRight AngleMEASURE DIAGONAL DISTANCES BETWEENEND TRUCK FRAMES. "X" MUST EQUAL "Y"XY Figure 3-4 3.1.6 Remove the temporary su

Bridge BeamEnd TruckCrane Runway Figure 3-6 3.2.3 Refer to Figure 3-7 and check the following. a) Bridge beam centered on each end truck. b) Squar

End TruckBridge BeamBraceBrace Figure 3-8  Another way is to install your crane system is to first assemble the crane on the floor beneath

b) Bridge Beams/Rails Alignment - Ensure that the bridge beams/rails conform to the manufacturer's requirements for the trolley/hoist (e.g. Par

Table of Contents Section Page Number 1.0 Important Information and Warnings………………………………………………………………………….5 1.1 Terms and Summa

4.9 to 9.8 meters 1 Point 9.8 meters or longer 2 or more Points HAND CHAINDRIVE SHAFTJOINT SHAFTHAND WHEELASSEMBLYVERTICAL SUPPORTBRACKETDRIVESHA

3.4.2 Single Piece Drive Shaft a) Install the Hand Wheel section of the Drive Shaft first. (1) Slide the Hand Wheel over the Hand Wheel End of the

(1) Slide the Hand Wheel over the Hand Wheel End of the Drive Shaft (the Hand Wheel end of the Drive Shaft is the end with a through-bolt hole two i

(3) Refer to Figure 3-15, and connect the remaining end of the Drive Shaft to the Joint Shaft previously installed at the Bearing Support Assembly a

3.6 Power Source  For crane systems requiring electrical power, ALWAYS provide crane runways with Class 3 grounding. Failure to provide an e

3.7 Testing 3.7.1 Record the hoist’s Code, Lot, and Serial Number (from the nameplate on the hoist; see section 9) in the space provided on the c

4.0 Operation For systems using the equipment covered by this manual, the supplier and the owner of the system are responsible for providing infor

5.0 Inspection 5.1 General 5.1.1 The equipment covered by this owner's manual is most commonly used in the design and manufacture of overhea

5.2.3 FREQUENT Inspection - visual examinations by the operator or other designated personnel with intervals per the following criteria:  Normal s

Table 5-2 Periodic Inspection Requirements of frequent inspection. Deformed, cracked on corroded members Loose or missing bolts, nuts, pins, or riv

Section Page Number 5.7 Inspection Methods and Criteria 6.0 Lubrication…………………………………………………………………………………………………….. 44 7.0 Mainten

Table 5-3 Inspections Methods and CriteriaCrane Component Item Method Criteria Action Crane Electric Parts 1. Power supply (For cable power sup

Table 5-3 Inspections Methods and CriteriaCrane Component Item Method Criteria Action End Truck 6. End truck Track wheel (Underhung End Tr

Table 5-4 End Truck Wheel Dimensional Data Underhung Crane D Std. 110 mm 4.33 inch 125 mm 4.92 inch 140 mm 5.51 inch Discard 105 mm 4.13 inch 11

Table 5-7 Motor Brake Discard Limit Applicable Motor Output HP (kW) ØD (in./mm) T (in./mm) Standard Discard 0.33 (0.25) 0.5 (0.4) 3.15 (80) 0.4

6.0 Lubrication Lubricants to be used for the maintenance of your end trucks are listed in the following table. Table 6-1 Table of Approved Lubric

7.0 Maintenance and Handling 7.1 General Components of your End Trucks that require maintenance are as follows: For Motorized End Trucks:  Red

c) Reassemble as follows: (1) During re-assembly be careful not to pinch the lead wires when assembling the electromagnetic coil 5610. (2) Assembl

7.4 Brake Adjustment With this gear motor, brake torque can be adjusted within the range of 0 to 50% against the motor rated torque, with the adjust

Table 7-3 Metric to Imperial Conversion Reference for "H" Values 17 mm 15 mm 13 mm 11 mm 9 mm 7 mm 0.67” 0.59” 0.51” 0.43” 0.35”

8.0 Troubleshooting  HAZARDOUS VOLTAGES ARE PRESENT IN THE MOTORIZED END TRUCK AND IN CONNECTIONS BETWEEN COMPONENTS. Before performing ANY m

1.0 Important Information and Warnings1.1 Terms and Summary This manual provides important information for personnel involved with the installatio

Table 8-1 Troubleshooting Guide Trouble Cause Remedy The rectifier is damaged. Replace the rectifier. Electrical shock The crane is not properl

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9.0 Warranty All products sold by Harrington Hoists, Inc. are warranted to be free from defects in material and workmanship from date of shipment

10.0 Replacement Parts Guide When ordering Parts, please provide the Hoist code number, lot number and serial number located on the Hoist nameplate (

Figure 10-1 Underhung Push End Truck Parts View Section 10 Repl

Applicable End Truck Models - UP-3-0135 to 0535 Applicable End Truck Figure No. Part Name Quantity Per Pair UP-3-0235 to 0245 UP-3-0335 UP-3-0

Figure 10-2 Underhung Motorized End Truck Parts View Section 10 Replacement Parts 10.1 Underhung End Trucks 56

Applicable End Truck Models - UMX-3-0235 to 0550 & UG-3-0235 to 0550 Applicable End Truck Figure No. Part Name Quantity Per Pair UML/S/H/D-3

TP-3-0XXX Figure 10-3 Top Running Push End Truck Parts View Section 10 Replacement Parts 10.2 Top Running End Trucks 58

Applicable End Truck Models - TP-3-0135 to 0535 Applicable End Truck FigureNo. Part Name Quantity Per Pair TP-3-0135 to 0145 TP-3-0335 to 0245

 Equipment described herein is not designed for and MUST NOT be used for lifting, supporting, or transporting people, or for lifting or supp

TMX-3-01XX Figure 10-4 Top Running Motorized End Truck Parts View Section 10 Replacement Parts 10.2 Top Running End Trucks 60

Applicable End Truck Models - TMX-0135 TO 0560 & TG-0135 TO 0550 Applicable End Truck FigureNo. Part Name Quantity Per Pair TML/S/H/D-3-0135

TMX-3-10XX Figure 10-5 Top Running Motorized End Truck Parts View Section 10 Replacement Parts 10.2 Top Running End Trucks 62

Applicable End Truck Models - TMX-1035 to 1060 Applicable End Truck FigureNo. Part Name Quantity Per Pair TML/S/H/D-3-1035 to1060 1 Track Wheel

Figure 10-6 Hand Wheel and Drive Shaft Assembly Parts View Section 10 Replacement Parts 10.3 Hand Wheel & Drive Shafts 64

Hand Wheel and Drive Shaft Assembly Parts List Fig. Drawing Number Name Qty. Per Pair of End Trucks Kit A Kit B Kit C Kit D 1 N6GK2105011 Hand

Fig. Drawing Number Name Qty. Per Pair of End Trucks Kit A Kit B Kit C Kit D 27 90934-33 Nut (M12x1.75) -- 8 16 24 28 90125-15 Washer (M12) -- 4 8

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Figure 10-7 End Truck Gear Motor Assembly Parts View for G1J025 & G1J040 68 Section 10 Replacement Parts 10.4 Electric Gear Motors

Applicable End Truck Gear Motor Models - G1J025 & G1J040 Fig. No. Part Name Qty. Per Motor Applicable End Truck 0.33 Hp 40 and 80 FPM 0.5 Hp 12

 It is the responsibility of the owner/user to install, inspect, test, maintain, and operate the equipment covered by this manual in accordan

Fig. No. Part Name Qty. Per Motor Applicable End Truck 0.33 Hp 40 and 80 FPM 0.5 Hp 120 FPM 0.33/0.1 Hp 80/20 FPM 0.5 Hp 40 and 80 FPM 1 Hp 120 F

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Figure 10-8 End Truck Gear Motor Parts View for G1J075 72 Section 10 Replacement Parts 10.4 Electric Gear Motors

Applicable End Truck Gear Motor Model - G1J075 & G1J150 Fig. No. Part Name Qty. Per Motor Applicable End Truck 1 Hp 40 and 80 FPM 2 Hp 120 FPM 1/

Fig. No. Part Name Qty. Per Motor Applicable End Truck 1 Hp 40 and 80 FPM 2 Hp 120 FPM 1/0.6 Hp 80/20 FPM 16 Ball Bearing 1 90005-04 (6004ZZ) 900

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Figure 10-9 End Truck Gear Head Assembly Parts View 76 Section 10 Replacement Parts 10.5 Gear Head Assembly

Applicable End Truck Models: UG-3-03xx, TG-3-01xx, & TG-3-0535 Fig. No. Drawing/ Part No. Name Qty. Parts per Pair of End Trucks Notes 113A N6G

NOTES 78

NOTES 79

2.0 Technical Information 2.1 Specifications for Underhung End Trucks Harrington Hoists, Inc.ABDEETUYMXAA Figure 2-1 Underhung End Truck Dimensi

www.harringtonhoists.com Harrington Hoists, Inc. Harrington Hoists – Western Division 401 West End Avenue 2341 Pomona Rd.

Underhung Geared End Trucks (Refer to Fig. 2-1) Max. Cap. (Tons) Max. Span (ft) End Truck Model # Wheel Dia. (in) Flange Range Std. (in) A Over